Tube Laser Cutting Service

Tube laser cutting is the fastest and most cost-effective method for cutting different profiles, including round, square and oval tubes.

Ordering your tube cutting from Fractory will ensure your growing needs never outpace your production capabilities. Our Project Engineers are ready to assist in planning and execution, making certain your projects are completed cost-efficiently and to high-quality standards.

Capabilities

Maximum tube length
Maximum tube length Up to 8.5 m with automatic loading
Diameter of tube
Diameter of tube Up to Ø240 mm
Box section
Box section Up to 240 mm diagonal
Laser sources
Laser sources Up to 4 kW
Positioning accuracy
Positioning accuracy Pa:+/- 0.2 mm
Maximum wall thickness
Maximum wall thickness
Carbon steel ≤12 mm
Stainless steel ≤8 mm
Aluminium ≤8mm

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Why Order Laser Cut Tubes From Fractory?

  • Scale your production without switching suppliers, we can handle single orders upwards of 2 million pounds.
  • Discuss your tube cutting project with Fractory’s engineers for cost-efficient solutions.
  • Fractory handles everything from quoting to delivery, including quality control.
  • A single point of contact simplifies project management, freeing up time for value-added activities.
  • We orchestrate your entire production path, seamlessly connecting initial cutting with finishing and final assembly.
  • Instant quotes and lead times for prototyping and low-volume orders.

Online Tube Laser Cutting

Online tube cutting allows you to get instant quotes for prototyping and low-volume orders under £2000. There are no limitations to the minimum order size. Just upload your 3D part files or DXF drawings onto the platform to receive an instant quote and lead time. After confirming, we take care of the manufacturing side of things, using state-of-the-art machinery.

Online tube laser cutting’s pricing algorithms make it possible to design parts keeping cost in mind already in the prototyping phase, facilitating scaling up the production later on. You can see how prices change as you play around with different quantities and materials.

We only display material and profile combinations that are readily available, and we are constantly adding new options. Should we not have what you are looking for, we can still most probably make it. Just submit your files for a manual quote or drop our Project Engineers an email.

UK-Wide Delivery

Fractory carries the admin burden for you, taking care of everything from quoting to manufacturing and delivery. We bring your ready-made cut tubes right to your selected address, so you can focus on the engineering side of things.

Tube Laser Cutting Advantages

  • Selection of profiles – A laser tube cutting machine is suitable for a wide range of profiles – from box sections to pipes and channels. But they can perform the process on all kinds of profiles that fit the maximum and minimum outside dimension criteria. Only flat parts are out of the scope for these machines.
  • All materials – Mild steel, stainless steel, aluminium, etc. They are all welcome. Although reflective materials have been more problematic for CO2 laser cutting, processing them with fibre lasers is much easier.
  • One operation – Using this process, you can do everything in one go – cut to length and make the necessary cutouts. No need for secondary operations or manual material removal.
  • Great precision – Our tube laser cutting machines provide extremely precise and clean cuts with a small cutting kerf. This eliminates the need for extra work on the tubes.
  • Lower cost – It is the preferred method for more complex jobs. The ability to produce everything in one go without any extra work keeps the costs down. The cutting speed of lasers makes processing quick, resulting in faster turnaround times.
  • Aesthetical solutions – The great flexibility allows developing innovative designs. Improving the looks and functionality of new products raises your value proposition.

Uses of Tube Laser Technology

Fractory’s tube laser cutting service offers you a vast array of options. If used boldly, it greatly enhances the possibilities at your disposal. Hopefully, the video by Trumpf gives some ideas.

While there are some solutions that probably need a few tests before successful implementation, there are others that are more commonly used. Aside from the obvious bolt holes, using holes and tenons for detail orientation is an excellent way to create a weld prep.

Another cutting technique to keep an eye on is making cutouts for tube bending. If you master the right working methods there, you can order your frame in one part that can be bent by hand, without needing the help of tube bending machines.

3D Tube Cutting

We have talked about tube cutting engineering principles. One of them is the “cut to normal” rule, meaning that your 3D models should only include cuts that are normal to the metal surface. While it is the preferred design, it is possible to perform all kinds of cuts. The “cut to normal” design just has more capable producers, meaning a possibility for a lower price.

3d tube laser cutting
Left – cut to normal with a flat head; right – 3D tube cutting

The capability to perform angled cuts depends on the cutting head. A traditional fixed head, which is still more common, can only execute normal cuts. State-of-the-art 3D cutting heads, though, are becoming more widely spread.

They make angular cuts possible. This can produce more snug fits, chamfers for welding, etc. Fractory’s network of partners includes various manufacturers with the capability of 3D tube cutting.

What Is Tube Laser Cutting?

The tube laser machines use the same mechanics as traditional laser cutters. This means that they also use an amplified laser beam for cutting. Both CO2 and state-of-the-art fibre lasers are available, so the use of gases depends on the exact method. Fractory’s manufacturing partners also have both options available.

It is important to keep in mind that some reflective materials are preferably cut using a fibre laser. Aluminium and stainless steel both require extra attention while mild steel achieves excellent quality also with CO2 cutting.

Our Multi-Stage Connected Manufacturing Approach

  • Upload & configure

    Upload & configure

    Simply upload your CAD files, choose your materials and processes, and receive a comprehensive quote for your entire project.

  • Multi-Stage Manufacturing

    Multi-Stage Manufacturing

    Our MSCM platform orchestrates a bespoke production path through our network of manufacturing partners, balancing speed, cost, and quality to meet your project's unique demands.

    • Intelligent planning
      Intelligent planning

      The core of MSCM. Our platform creates a complete production blueprint, mapping the original sequence of processes and identifying specialist partners.

    • Specialist production
      Specialist production

      Core manufacturing processes are routed to the ideal manufacturing partner. On completion, parts undergo rigorous quality checks before moving to the next stage.

    • Partner coordination
      Partner coordination

      Our platform manages all partner logistics and communication, orchestrating the production flow and adapting to real-world situations to eliminate delays.

    • Finishing
      Finishing

      We coordinate all secondary processes, from heat treatments to surface finishes, applying targeted quality checks to ensure they meet your exact requirements.

    • Assembly & kitting
      Assembly & kitting

      We manage the final assembly process. Parts are configured to your required level, from kitted components and sub-assemblies to complete units, ready for final validation.

  • Quality checked & delivered

    Quality checked & delivered

    Your completed parts are checked against your specifications to ensure quality before being packaged for on-time delivery.

Tube Cutting FAQ

What sections can you process?

Anything from box sections to open channels fits into the range. The only requirement comes in the form of the outside diameter which can be at most 240 mm.

Do you provide manufacturing consultation?

Yes, business customers can rely on expert advice from our seasoned manufacturing engineers to find the most suitable solution for manufacturing your parts.

How do you ensure high quality?

All the partners are pre-vetted and hold relevant ISO certifications. We are constantly monitoring the quality and have also acquired an ISO 9001 certification ourselves.

Do you use CO2 or fibre lasers?

Our service accommodates both technologies to provide cost-effective options for each individual job, while maintaining a high standard for manufacturing.

Can you also cut flat parts?

Yes, of course. Please look around the services menu to find the regular laser cutting service. There you’ll find more information about our sheet cutting capabilities.

Let us ease your workload! Order metal fabrication from Fractory and experience the benefits yourself: 1-1 engineering support, payment terms for companies, a single point of contact, competitive pricing, on-time deliveries and quality control.
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